Iron and Steel Industry - Steel Zone - Twin Hearth Furnace - 270T Steel Ladle - Ingot Route

Steel  Zone
Project/Product# 1:  270T Steel Ladle Basic Bricks
M/s Bhilai Steel Plant [A Unit of Steel Authority of India Ltd],
SMS-1, Ladle Refractory Drawing & Bill of Material

Brick Dimension Drawing & Specification
Working Lining Specification: 80% Bauxite Based Alumina Bricks.
Average Monthly Ladle Life:  28 Heats  best
Ladle Re-Lined/Month:           40 Ladles min.

With Same Brick Dimension but in Basic Brick, Our Principal Accepted the Challenge of improving Shop's Ladle Life.

Purchase Order Accepted: for Supply of  Basic Bricks to 270T ,Steel Ladle, SMS-1, M/s Bhilai Steel Plant, for Working Lining with  Heat Guarantee of 30 Heats & in Bonus/Penalty Clause (No Payment for Less than 14 heats).

Route: Twin Hearth Furnace - 270T Ladle Bricks - Ingot Route
Customer:  Steel Melting Shop-I, 
          M/s Bhilai Steel Plant, Bhilai - 490 001
                                    
       Steel Authority of India Limited, SAIL,
       (A Unit of Government of India), INDIA.

Principal:    M/s Tata Refractories Limited, Belphar,India


Purchase Order (A/T) No: 06/BHI-07/95.4(005)/20850081 dated 10July2008


Order Quantity : 140 Sets [Rs 14.28 Crores Ex-Works]  
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Supervision of Order Execution was awarded to us (i.e. IMEX INTERNATIONAL, Bhilai) by M/s TATA REFRACTORIES LTD, Belpahar.
M/s Tata Refractories Ltd's Work Contract  to  IMEX INTERNATIONAL, INDIA
Result Achieved:
[1]  Average Monthly Ladle Life:  42 Heats from 28 Heats avg. 

[2]  Ladle Re-Lined/Month:           just 25 Ladles/Month from 40 Ladles/Month.
[3] On 7th Dec 2008: Ever-Highest Ladle Life of 52 Heats Achieved.

video
Voice of The General Manager (SMS-1),
M/s Bhilai Steel Plant,
Steel Authority of India Limited
Bhilai - 490 001
Mile Stone: Highest- Ever Ladle Life Achieved
Monthly Performance Certificate, issued by M/s BSP,User deptt.:
[1]  Certificate:
Month:                              =    December' 2008
Total ladle dis-mantled of the month                  =    25 Ladles
Total M/s TRL's ladle dis-mantled of the month=    17 Ladles
Average ladle Life of M/s TRL's Ladle              =    42 heats 

















[2]  Certificate:

Month:                              =    March' 2009
Total ladle dis-mantled of the month                  =    27 Ladles
Total M/s TRL's ladle dis-mantled of the month=    12 Ladles
Average ladle Life of M/s TRL's Ladle               =    44.1 heats



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Repeat Order of Project/Product# 1:  270T Steel Ladle Basic Bricks
270 T  Steel Ladle Working Lining Bricks on Heat Guarantee with Bonus / Penalty Clause
Route: Twin Hearth Furnace - 270T Ladle Bricks - Ingot Route
                                    
Customer:  Steel Melting Shop-I, M/s Bhilai Steel Plant, Bhilai - 490 001
                     Steel Authority of India Limited, SAIL,
                          (A Unit of Government of India), INDIA.
   Principal:    M/s Tata Refractories Limited, Belphar,India
   Purchase Order (A/T) No: 09R04715096/ 4140008357 Dated 14.11.2009
   Order Quantity : 48 Sets




Monthly Performance Certificate, issued by M/s BSP,User deptt.:
[1]  Certificate:
Month:                              =    November' 2009
Total ladle dis-mantled of the month                  =    24 Ladles
Total M/s TRL's ladle dis-mantled of the month=    16 Ladles
Average ladle Life of M/s TRL's Ladle              =    43.66 heats 
 

   
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Project/Product# 2:  Twin Hearth Furnace - Roof Bricks

Customer:   Steel Authority of India Limited, SAIL,
                          (A Unit of Government of India), INDIA.
Principal:    M/s Tata Refractories Limited, Belphar,India
Purchase Order (A/T) No: 01/BHI-04/85.2(115)/20500636 Dated 27-Apr-2005
Order Quantity : 05 Sets [5.89 Crores]




Drawing of Twin Hearth Furnace



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